Project Type
Location
Steel Profiles Used
  • Cold Formed Structural Sections
    Lipped Channels, Cold Rolled Sheets
Light Steel Frame Building Overview
  • Other Materials Used
    102mm thick Cavity Bat glass wool insulation. 15mm fireproof gypsum board.
Project Overview

Futurecon was awarded the contract for the supply and erection of the LSF for the internal and external walls and roofs, clad, lined and insulated with windows installed. From 27 July 2020 they had to complete the project in 10 weeks on 27 September 2020.

The project entailed the supply of 10 000m2 of hospital wards and associated buildings, housing beds in general wards, and in high and intensive care. The foundations were supplied by Concor.

Futurecon had to hand over 1 000m2 of hospital buildings per week. And they kept to the programme, barring two weeks when they were not allowed onto the site due to disturbance caused by the local communities. They used fibre cement external cladding, supplied by Etex Group (Marley Building Systems). OSB timber strips were used as thermal break between the external cladding and the LSF. A vapour permeable membrane was installed around the outside of the wall frames to waterproof and draughtproof the buildings, while allowing any vapour in the wall cavities to escape outwards. 102mm thick Cavity Bat glass wool insulation was installed in the wall cavities, with 15mm fireproof gypsum board on the inside, to providea 1-hour fire rating.

The installers of the services found installation in the LSF walls very easy and quick, as there was no cutting and chasing of masonry walls required. They were able to carry out their work in tandem with the LSF project teams, speeding up the completion of the final project.

Even before this project was finished, enquiries were received to upgrade the existing Jubilee hospital, and to supply hospital buildings in sub-Saharan Africa